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  • May 07, 2024

How to choose the right EVA foam insert

Foam inserts are an essential component for protecting and organizing items in various industries, such as manufacturing, automotive, aerospace, and medical. They provide cushioning and support for delicate equipment, tools, and instruments. When it comes to foam inserts, there are four main types: cutter foam insert/EVA insert, CNC EVA insert, pressed insert, and removable high foam insert. Each type has its own unique characteristics and benefits, making it important to understand the differences between them in order to choose the right one for your specific needs.

Cutter foam insert/EVA insert is a type of foam insert that is cut using a computer-controlled cutting machine. This method allows for precise and intricate designs to be created, making it ideal for custom-shaped inserts that perfectly fit the items they are intended to protect. The EVA material used in these inserts is durable and resistant to water and chemicals, making it suitable for a wide range of applications.

EVA foam insert

CNC EVA insert, on the other hand, is similar to cutter foam insert/EVA insert but is manufactured using a CNC (Computer Numerical Control) machine. This type of foam insert offers the same level of precision and customization as cutter foam insert/EVA insert, but with the added benefit of being able to produce larger quantities in a shorter amount of time. This makes CNC EVA inserts a cost-effective option for businesses that require a high volume of foam inserts.

EVA foam insert

Thermoformed inserts are created by compressing foam material under high pressure and heat, resulting in a dense and durable insert. This type of foam insert is known for its strength and ability to withstand heavy loads without losing its shape or cushioning properties. Pressed inserts are commonly used in cases and packaging for heavy-duty equipment and tools.

EVA foam insert

Removable high foam inserts are designed to be easily inserted and removed from cases or containers. This type of foam insert is ideal for situations where the items being stored may change frequently, as it allows for quick and convenient reorganization. Removable high foam inserts are often used in medical and laboratory settings, where the contents of cases and containers need to be regularly updated.

EVA foam insert

When choosing the right type of foam insert for your specific needs, there are several factors to consider. Firstly, consider the level of protection required for the items being stored. If you are dealing with delicate or sensitive equipment, a cutter foam insert/EVA insert or CNC EVA insert may be the best choice due to their ability to create custom shapes and provide a snug fit. On the other hand, if you need a foam insert that can withstand heavy loads, a pressed insert would be more suitable.

EVA foam insert

Additionally, consider the frequency of item retrieval and reorganization. If you need the flexibility to frequently change the layout of your storage containers, a removable high foam insert would be the most practical option.

In conclusion, the choice of foam insert depends on the specific requirements of the items being stored and the intended use. Understanding the differences between the four main types of foam inserts – cutter foam insert/EVA insert, CNC EVA insert, pressed insert, and removable high foam insert – is crucial in making an informed decision. By considering factors such as protection needs and frequency of reorganization, you can select the most suitable foam insert for your application.

  Lilonway has over 10 years of experience producing EVA cases in all sizes, shapes, and colors. Reach out to us by clicking here now to share a bit about your upcoming project, and to learn more about which EVA foam insert is right for you.

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